Guide
Warehouse Slotting Optimization
Design slotting strategies that keep picks short, replenishment predictable, and inventory accurate.
ABC/velocity
Classify SKUs by velocity and value. Place A-movers near packing and batch zones, while slower items occupy upper or back locations.
Replenishment rules
Set min/max thresholds so LollipopWMS triggers replenishment tasks before forward pick bins empty.
Pair these rules with receiving workflows to keep back stock organized.
Layout tips
- Keep heavy items at waist height to reduce strain.
- Group complementary SKUs for common orders.
- Label zones clearly so new associates navigate quickly.
Use batch picking insights to evaluate travel paths.
Calculator tie-in
Leverage slotting calculators in LollipopWMS to test scenarios before deploying layout changes. Review projected walking distances and labor savings in dashboards.
FAQs
How often should we re-slot?
Review slotting quarterly or after major promotions to stay aligned with demand.
Can we simulate changes first?
Yes. Use sandbox locations to test slotting rules before moving live inventory.
What data do we need?
Pull historical order volume, SKU dimensions, and handling requirements to make accurate plans.
Design faster pick paths
Slot smartly and let LollipopWMS handle replenishment prompts and performance tracking.